TuffStudds

Moderate Impact, High Abrasion Protection

For environments where equipment faces continuous abrasive wear and recurring moderate impacts from rocks, ore, and other material.

Moderate impact high abrasion protection with TuffStudds

Purpose-built standard series

The standard series covers ~90% of wear applications, balancing heavy abrasion resistance with moderate impact protection.

Standard alloy

Medium-high carbon chromium carbide in an iron-molybdenum alloy matrix.

48–52 Hardness Rockwell C (HRC)

Tough enough for heavy abrasion while absorbing moderate impact.

13–15% malleability

Higher compressive tolerance, flexes under load instead of cracking.

Explore standard series lineup

TS16, view 1
TS16, view 2

TS16

Base diameter

16 mm (5/8")

Before weld height

19 mm (3/4")

After weld height

16–17 mm (5/8"–11/16")

TS19, view 1
TS19, view 2

TS19

Base diameter

19 mm (3/4")

Before weld height

18 mm (11/16")

After weld height

14–15 mm (9/16")

TS22, view 1
TS22, view 2

TS22

Base diameter

22 mm (7/8")

Before weld height

19 mm (3/4")

After weld height

17–18 mm (11/16")

TS16KO, view 1
TS16KO, view 2

TS16KO

Base diameter

16 mm (5/8")

Before weld height

–

After weld height

10–12 mm (3/8"–1/2")

See TuffStudds at work

CAT 7495 bucket door fitted with TuffStudds
CAT 7495 bucket door runs 90% lighter with TuffStudds.
LeTourneau L1850 wheel loader fitted with TuffStudds
Internal gyratory wear liners featuring a TuffStudds system to maximize wear resistance.
Haul truck tray fitted with TuffStudds
TuffStudds cut 3,150 lbs of dead weight from a haul truck body over 13,500 hours, boosting payload capacity.
Gyratory crusher liner plates fitted with TuffStudds
Gyratory crusher liner plates fitted with TuffStudds to protect against abrasion and impact resistance.
Primary gyratory crusher spider arm fitted with TuffStudds
Primary gyratory crusher spider arm protected with TuffStudds.
CAT 815 compactor caps fitted with TuffStudds
CAT 815 compactor caps with TuffStudds create a protective dead-bed layer.
Twinkle Co rotary cutter basket fitted with TuffStudds
Twinkle Co rotary cutter surpassed 1,000 hours in clay dredging with TuffStudds.
Ditch Witch cutter wheel fitted with TuffStudds
TuffStudds on a Ditch Witch cutter wheel outlast hardfacing 4x.
Cage mill rotor fitted with TuffStudds
Cage mill rotor fitted with TuffStudds for maximum wear protection.
Debarker feed roll fitted with Spike Series TuffStudds
Spike Series TuffStudds on a debarker feed roll maintain aggressive bark grip.
Feed rollers fitted with Spike Series TuffStudds after heavy use
Spike Series TuffStudds on feed rollers after heavy use.

Ready to get started with TuffStudds?

Contact our sales experts and we will spec the best Tuffstudds for your application.

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